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TEST & INSPECTION SPECIFICATIONS
MATERIAL REFERENCES & SPECIFICATIONS
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These material references shall apply in addition to the applicable KMC standard material descriptions and
referenced external standards.when placing inquiry, consider the proper materials to see the following
description and indicate if any other materials that is not described in these references must be
requested.
ASTM A 29 : AISI 4140 - General machine construction, low alloy steel.
ASTM A 48/A 48M : Standard Specification for Gray Iron Castings.
ASTM A 53 : Carbon steel tube for pressure piping, longitudinal seam pipe.
ASTM A 105 : Specification for forging, carbon steel, for piping components.
ASTM A 182 : Forged or rolled alloy-steel pipe flanges, forged fittings, valves
and component parts for high temperature services.
ASTM A 182F51 : Duplex steel(UNS S31803), chrome-nickel steel.
ASTM A 182F55 : Super Duplex steel(UNS S32760/API 6a), chrome-nickel steel.
ASTM A 193 : Specification for Alloy-steel and Stainless Steel Bolting Material.
ASTM A 216 : Steel castings, carbon, suitable for fusion welding, high temp WCB, WCC erature
ASTM A 217 : Steel casting, martensitic stainless and alloy, for pressure co-
ntaining parts, suitable for high temperature services.
ASTM A 234 : Piping Fittings of Wrought Carbon Steel and Alloy Steel for
moderate and Elevated Temperatures.
ASTM A 240 : Heat Resisting Chromium and Chromium Nickel Stainless Steel
Plate, Sheet and Strip for Pressure Vessels.
ASTM A 262 : Practices for detecting susceptibleness to intergranular attack
in austenitic stainless steels.
ASTM A 276 : AISI 410 - High alloy tempering steel, rustproof steel(DIN14006)
ASTM A 312 : Seamless and Welded Austenitic Stainless Steel Pipes.
ASTM A 316L : Rustproof steel, parts for valves, pressure vessels, heat exch-
angers, austenitic chrome-nickel steel.
ASTM A 320 : Alloy Steel Bolting Materials for Low Temperature Service.
ASTM A 333 : Seamless and Welded Steel Pipe for Low Temperature Service.
ASTM A 336 : Specification for alloy steel forging for pressure and high tem-
perature component parts.
ASTM A 350 : Specification for forging, carbon and low-alloy steel, requiring
notch toughness testing for piping components.
ASTM A 350 : LF2 - For usage in offshore industries, flanged ball valves and
un alloyed steel for hardening and tempering.
ASTM A 351 : Austenitic and Duplex Castings for Pressure Containing Parts.
ASTM A 352 : Steel castings, ferritic and martensitic, for pressure containing
LCB, LCC parts, suitable for low temperature services.
ASTM A 494 : Specification for castings, nickel and nickel alloy material.
ASTM A 516 : Specification for pressure vessel plates, carbon steel for moderate
and lower temperature services.
ASTM A 564 : Rust proof steel(UNS S17400/17-4PH), chrome-nickel steel.
ASTM A 694 : Specification for Forgings, Carbon and Alloy Steel for Pipe Flanges.
ASTM A 707 : Forged Steel for Low Temperature Service.
ASTM A 743 : AISI 304/AISI316(CF8/CF8M), Rust proof steel/Acid proof steel.
casting stainless steel, austenitic chrome-nickel steel.
ASTM A 790 : Seamless and Welded Ferritic/Austenitic Stainless Steel Pipe.
ASTM A 860 : High Strength Buttwelding Fittings of Wrought Low Alloy Steel.
ASTM A 890 : Specification for castings, iron-chromium-nickel-molybdenum cor-
rosion resistant, Duplex(austenitic-ferritic).
API 5 L : Unalloyed steel for hardening and tempering, good weldability.
ASTM B 117 : Test Method of Salt Spray(Fog) Testing.
ASTM B 150 : Specification for aluminium bronz rod, bar and shapes.
ASTM B 164/865 : Monel 400/Monel K-500, Excellent corrosion resistance in flowing
sea-water, in non-oxidising acids, alkaline solution and saline so-
lutions, nickel copper alloy.
ASTM B 564/446 : Inconel X-625. Excellent resistant to very many organic and min-
eral acids, stress and vibrational corrosion for gas, crude oil at
on-shore, off-shore, sub-sea etc.,
ASTM B 637 : Inconel X-750. Heat treatable, high temperature Ni-Cr-Fe
alloy with high creep and long time rupture strength up to 800℃.
ASTM B 572/574 : Hastelloy X/Hastelloy C-22, C-4, C-276. High corrosion resistant
in oxidising and reducing menia, hot fluid, high tempering.
AISI 4140 : Composition Ranges and Limits for AISI SAE
Standard of Chromium Molybedenum Steels.
ISO 10474 : Steel and steel products-inspection documents.
MSS SP-55 : Quality standard(visual method) for steel castings for valves and
flanges and fittings and piping.
NACE MR 01-75 : Standard material requirements, sulphide stress cracking resist-
ant metallic materials for oil field equipment.
Selective choice of materials with regard to analysis and degree of temperature, Ayna can recommend and
verify the best suitable materials for end-user's purpose. All the selected materials by user can be provided
according to the most recent international standards such as ASTM, ASME, NACE, DIN, EN, BS, JIS, KS etc.,
with all necessary chemical analysis composition report and documents.
The type of inspection documents to be supplied to
the principal shall be as specified in the purchase
order contents.
AYNA will provide full documentation which shall be
available prior to shipment to buyers. Computerised
data or photo-copies of originals(Verified and signed
by the quality assurance or quality control department)
may be provided instead of originals. Not only test and
inspection or material certificate documentation but
also packing list & invoice will be presented at least 3
days before shipment from factory warehouse. Ayna's
documentation shall include the following contents to
fill in compliance with order.
1. Purchase order and identification of the valves by its
own serial number or manufacturer's heat number to
be able to trace the material defect from the
production process.
2. Material test reports and inspection certificates as
per specifications. Ayna will provide inspection
certificates in accordance with DIN 50049. 3.1.B
and/or EN 10204.3.1.B, ISO 10474 type 3.1.B(Test
report according to ISO 10474 type 2.2) which
implement the materials traceability system to ensure
that materials requiring spec are fully traceable to their
certificates.
a. Test report shall state : Test result, testing methods
specified in the order, purchase order number,
applicable material standards and its code,
corresponding materials/items including relevant
identification markings, compliance with the specified
requirements.
b. Inspection certificates shall include : Test result,
testing methods specified in the order, producer's
order number,
certificate identification number and date of issue,
detailed material certification, mechanical properties
and chemical compositions, N.D.E methods and
results when applicable, positive material
identification test results for materials having a
P-number of 3 or more, as defined in ASME section IX,
results of hardness & impact tests when applicable,
reference to heat treatment procedure, furnace charge
number and heat treatment records when applicable.
3. Non Destructive Examination report including drafts,
if necessary, showing the location of examination. R/T
shall be retained by Ayna for at least five years.
4. Full set of general assembly drawings with its parts'
description.
5. The others : Warrantee or guarantee letter,
installation or/and operation,maintenance manuals,
relevant catalogues etc. Witness or third party
inspection reports or/and shipping release note from
forwarder.
HYDROSTATIC/PNEUMATIC PRESSURE TEST
(SHELL, SEAT)
API STD 598 Valve Inspection and Testing.
ANSI B 16.37 Valves - Hydrostatic Test.
ANSI B 16.104 Seat Leakage Test
ANSI/FCI 70.2 Seat Leakage Class for Valves.
BS 5146 Inspection and Test of Valves.
BS 6755 Part 1 Pressure Test.
MSS SP-61 Pressure Testing of Steel Valves.
MSS SP-82 Valve Pressure Testing of Methods.
ISO 5208 Industrial Valves Pressure Testing.
VISUAL & DIMENSION INSPECTION
ANSI B 16.5 Steel Pipe Flanges and Flanged
Valves and Fittings.
ASME B 16.47 Ditto but 26 inch and larger sizes.
API 605 Large Diameter Carbon Steel Flanges.
ANSI B 16.25 Valves - Flanged. Thread and
Welding End.
ANSI B 16.10 Face-to-Face and End -to-End
Dimension of Valves.
ANSI B 16.34 Valves-Flanged and Butt Welding Ends.
MSS SP-6 Standard Finishes for Contract Faces
of Pipe Flanges, Connection End
Flanges of Valves and Fittings.
MSS SP- 25 Standard Marking System of Valves,
Fittings, etc.
MSS SP- 55 Quality Standard for Steel Castings -
Visual Method.
MSS SP- 72 Ball Valve-Port Type, Full Bore, Regular
Bore.
BS 1560 Circular Flanges for Pipes, Valves and
Fittings.
BS 2080 Specification for Face to Face, Center to
Face, End to End Center to End
Dimension of Valves.
NONDESTRUCTIVE EXAMINATION (NDE, NDT)
ANSI B16.34 Valves - Flanged, Thread and Welding
End
ASTM E94 Recommended Practice for
Radiographic Testing.
ASTM E165 Practice for Liquid Penetrate Inspection.
ASTM E709 Practice for Magnetic Particle Inspection.
ASTM E114 Practice for Ultrasonic Inspection.
ASTM E142 Standard Method for Controlling Quality
of Radiographic Testing.
ASME Sec.V Nondestructive Examination.
MECHANICAL TEST
ASTM A370 Specification for Test mehthods and
Definitions for Mechanical Testing of
Steel Products.
SURFACE PREPARATION
SSPc-SPI ~ 10 Surface preparation Specifications.
SULFIED STRESS CRACKING RESISTANT TEST
NACE-MR-01-75 Metalic Materials for Sour Oil & Gas
Field Equipment.
